According to the characteristics and production characteristics of traditional Chinese medicine formula granules, Tianjiang Pharmaceutical has created a new model of intelligent manufacturing and control throughout the entire industrial chain of modern traditional Chinese medicine through the accumulation and precipitation of industry experience. On the basis of the renovation and upgrading of the original production workshop, a three-dimensional intelligent sorting warehouse is built, equipped with a large-capacity data cloud server, and the "intelligent pharmacy" model is vigorously promoted, and a cross-regional collaborative intelligent distribution center (cloud pharmacy) is established. The whole process business management involves information integration application systems such as MES, NC ERP, SCADA, LIMS, QMS, WMS, etc. In this way, the intelligent management of warehousing and logistics, the information management of enterprise production resources, the collection and monitoring and control of production equipment process data can be realized. At the same time, it realizes the automation and information management of the whole production process, the product quality management with quality control and assurance as the core, and the correlation analysis of process parameters and quality attributes.
Advanced traditional Chinese medicine production equipment and automatic control system are deeply integrated to realize the integration of management and control, ensuring the authenticity and traceability of all aspects of traditional Chinese medicine operations. Based on the use of two-dimensional codes and barcodes, related codes are assigned through operating systems such as MES and WMS, and the whole process of drug R&D, procurement, manufacturing, sales, logistics, warehousing, and intelligent distribution can be automated, informatized, and intelligently managed. Material traceability system. In this way, the intelligent management and control system of the whole industry chain of traditional Chinese medicine formula granules with "traceable source, traceable destination, controllable quality, and accountability" will be continuously improved.
Through intelligent transformation and construction, Tianjiang Pharmaceutical has increased production efficiency by 32.44% and reduced operating costs by 26.27%. The digital production workshop fully reflects the characteristics of mechanization and automation, and promotes the transformation and upgrading of the traditional Chinese medicine industry. The "Shared Traditional Chinese Medicine·Intelligent Distribution Center" highlights the advantages of innovative service models and equipment deployment to ensure the stable supply of medicines. The new intelligent three-dimensional warehouse can store 10,000 tons of traditional Chinese medicine formula granule extracts to ensure emergency production needs at any time. By optimizing the production process and improving the utilization rate of equipment, the energy consumption is reduced by 26.82% compared with that before the transformation. As a demonstration project, Tianjiang Pharmaceutical promotes the overall solution of digital manufacturing to traditional Chinese medicine preparation manufacturing enterprises, and promotes the development of the traditional Chinese medicine preparation industry in the direction of intelligent manufacturing.
